Maintenence chedule of desicant air dryer (heatless type)

Compressed air system in factory plays an important role. In order to ensure the stable operation during the manufacturing process, the regulary maintenance is nescessary . However, there are many different problems in fact such as: Air compressors, dusty air dryers, high engine room temperatures, unsecured wind convection ... lead to reduce using time of compressor accessories (air filter, oil filter, oil separator ...). On the other hand, the recommended maintenance in some factories is not seriously followed and there are deviations. To extend the life of the machine as well as compressor components and ensure operator safety Air compressors are very important to maintain regularly and technically correct.Air compressors, dusty air dryers, high engine room temperatures, unsecured wind convection ... lead to reduced use time of compressor accessories (air filter, loc oil, oil separator ...). On the other hand, the maintenance (maintenance) recommended by the manufacturer in some factories is not guaranteed and there are deviated. To lengthen longevity of mạchine as well as compressor components and ensure operator safety , air compressors are very important to maintain regularly and technically .
Hitachi air compressor maintenance

Hitachi air compressor maintenance

Minh Phu Machinery and Technical Services Co., Ltd specializes in repair, maintenance and supply of parts for Hitachi air compressors with high quality, reliability and long-term warranty. Please call Minh Phu 0919232826 for more details. Belows are some pictures of repair and maintenance Hitachi air compressors.
Compressor equipment diagnostics

Compressor equipment diagnostics

 The faults and problems in the air end operation effect on the whole compressor, on energy consumption, main parameters of the compressor, operational temperature etc.
Sung Shin air compressor-Korea

Sung Shin air compressor-Korea

Sung Shin air compressors - Korea has been professionally manufacturing screw type air compressor for 40 years in South Korea; therefore, Sung Shin air compressors that are produced based on innovative technology and accumulated experience are already being recognized as the best product by many customers who work in various industrial fields.

Location for installation of Hansome II air compressor

Location for installationis very important to the compressor system. Proper place can avoid some bad affects from environment, improve the efficiency as well as lengthen the life of the machine. Following are some cautions which must be highly considerable to ensure the durable operation.

Kaeser air compressor maintenance - CSD and CSDX Series

Monday - 26/08/2019 08:51

New CDS screw air  compressor meets all customer requirements: high energy efficiency, low noise, very smooth running, easy use and maintenance, providing good quality compressed air, All these advantages are achieved through innovations in air end deshign, drive systems, cooling and ventilation. 

Kaeser's design for this latest generation of compressor exceeds the curent models, including the use of high-performance IE4 engines as the standard. This not only ensures that compressed air stations will meet curent and future requirement, but also provides an additional energy cost savings. 
The CSD and CSDX Kaeser air compressor are very energy eficiency and have many outstanding advantages such as:  

-  SIGMA AIR END - Kaeser air compressor maintenance

 With the same specific power, the airend is usually designed with a small screw that runs at high speed or large design with two large torsion axes running at low speed to ensure air flow. With a large type of low-speed airend, it is usually more durable, the machine runs more smoothly. 
KAESER developed a special airend for the CSD series, Sigma Profile airend. Along with additional optimization measures, such as reducing internal pressure loss, have a specific energy eficiency of 3%-6% better than previous Kaeser models. While larger airend will result in higher invesment costs for producing airend, this will be quickly offset bt energy during opoeration. Airend in Kaeser compressor used as SIGMA compressor developed by Kaeser save up 15% energy compared to other common compressors.

- COUPLING - Kaeser air compressor maintenance

The specially designed Kaeser airend runs at the same speed as the Kaeser motor with 1:1 ratio and still delivers high performance. This's not only limited to eliminate transmission losses, but the Kaeser coupling has a very high durability, this coupling does not require regular maintenance, resulting in reducing maintenance costs. On the other hand, this connection helps to replece easily the coupling (if any) in jusst a few minutes and can ve replaced without removing the motor or airend.  

- MOTOR - Kaeser air compressor maintenance

 The use of eficient engines of Super Premium IE4 ensures maximum engine performanace CDS series motors are often designed to run at low speeds, which makes the machine run very smoothly, which is onee of the factorss that increase the durability of the machine and the airend which leads to reduce gas costs.

- FAN - Kaeser air compressor maintenance

 Radial fan use the SIGMA PROFILE properller version-running with very low noise and eficiency-there are the most important features of radial fans. Its energy  consumption is lower up to 50% than that of an axial fan of the same capacity. Kaeser compressors with thermal cooling fan design allow the most optimal cooling, on the other hand this design minimizes wind loss, so the amount of wind output oin the Kaeser machine outlet is very strong and no delay.

- COOLING SYSTEM - Kaeser air compressor maintenance

 With five pre-programmed control modes, the industrial controller based on industrial PC Sigma Control 2 automatically adjusting  the flow rate to match actual pneumatic needs to ensure more energy savings. 
 Sigma Controlscreen 2  also provides further advantages including modified interfaces and the first time supported communication modules (connecting communication standard RS 232, RS 485). These features provide greater flexibility when connecting to computer networks and mastering compressed air management systems, such as Sigma Air Manager 4.0, as well as remote diagnostics and monitoring systems such as Sigma Smart Air. The large, easy-to-read screen is user-friendly in-place communication with the device, while the SD card slot provides access to device memory and software updates via SD memory card quickly and simply. Moreover, an RFID reader enables standardization of services, increased service quality and optimal security. Sigma Control 2 also provides comprehensive monitoring of compressors, as well as all connected dryers or inverters. On the other hand, the screen supports 30 different language options, the screen has touch keys with icons.

The main functions are fully automated 
+ Airend discharge temperature;
+ Monitoring the motor currency ,
+ Direction of airend rotation,
+ Air filter,
+ Liquid filter
+ Liquid separator cartridge;
+ Display of performance data,
+ Service period of the main component
+ Operation hours,
+ Status data and event memory data.
+ Select Dual, Quadro, Vario
+ Continuous control mode as required.

 In addition to the standard models, versions with integrated cold dryer modules are also available to provide compressed air generation and compression in a compact unit. With significantly reduced energy demand and the use of nearly 50% less refrigerant than previous models, cold dryers are sized for high ambient temperatures and operate with minimal pressure loss. The dryer is placed in a separate cover and unaffected by the heat from the compressor.
CSD and CSDX are also available with variable speed control and, as with standard machines, these models are also optimized for maximum efficiency, reliability and ease of maintenance.
 In Minh Phu, maintenance and repair of Kaeser air compressors is strictly complied with the company's standards, with a experienced  technical team that will ensure  the reliability with fast response time, good product quality, competitive prices, long-term warranty period. When the  maintenance, repair, supply of materials or advice are needed, please contact us at 0919 23 28 26 for answers and support.

bao duong may nen khi kaeser csd 102 kaeser 55kw, Specifications of  Kaeser CSD 102
Specifications of  Kaeser CSD 102
sua chua may nen khi kaeser csd 102, CSD 102 Kaeser  air compressor 
CSD 102 Kaeser  air compressor 
may nen khi kaeser csd 82,  CSD 82  Kaeser air compressor 
 CSD 82  Kaeser air compressor 
sua may nen khi kaeser csd 102, CSD  Kaeser  air compressor 
CSD  Kaeser  air compressor 
loc gio may nen khi kaeser csd,102 CDS Kaeser  before replacement 
102 CDS Kaeser  before replacement 
bao duong dau nen may nen khi kaeser,Detection of CSD Kaeser 
Detection of CSD Kaeser 
ve sinh dan giai nhiet may nen khi kaeser csd 102, The temperature exchanger CSD  Kaeser  is contaminated
The temperature exchanger CSD  Kaeser  is contaminated
mach dien may nen khi csd 82, Repair circuit of CSD 82 Kaeser
Repair circuit of CSD 82 Kaeser 
dau nen kaeser csd 82
Cleaning  machine after maintenance 

More:   72 BDS  Kaeser air compressor maintenanace  

kaeser CSD maintenance, kaeser CSD air compressor repair

Total notes of this article: 5 in 1 rating

Ranking: 5 - 1 vote
Click on stars to rate this article