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Why should compresed air loss be concerned?

Tuesday - 01/01/2019 22:56

Surveying many factories, somethings which  many operators ignore is compressed air loss. So, Why should compresed air loss be concerned?, How many losses in compressed air system? Some common causes? 

1.Why should compresed air loss be concerned?

When using compressed air system for a long time without regular maintenance, it may make: - Reduce air flow, the system can not fully meet the demand for exploitation and use.
- Large pipe losses cause high working frequency of air compressor, less break time leads to lower life of the machine, increase repair cost and affect production.
-Make high energy consumption costs (increase costs for user units).
The energy consumption cost of the compressed air system averages 10% of the total energy consumption of the whole factory.

 
    
chi phi ton that,Why should compresed air loss be concerned?
Caption

  Chart of total cost analysis for a compressed air system in a 10-year operation cycle It can be seen that energy costs for operating systems account for a significant portion of 73% of the total cost. On the other hand, According to the Sankey chart:       
 biểu đồ Sankey,Why should compresed air loss be concerned?
Why should compresed air loss be concerned? - Sankey
biểu đồ thể hiện chi phí bị lãng phí do dò rỉ khí nén ứng với từng kích thước lỗ hở,Why should compresed air loss be concerned?
Why should compresed air loss be concerned?
The charts have shown that energy costs and losses are huge. Therefore, to increase the life of the machine, reduce repair costs, energy costs and stabilize production, we need to pay attention to loss of compressed air. 

2. What are the types of losses in air compressor systems?

- According to Sankey chart: There are 7 types of losses in compressed air system:
+ Transmission and distribution losses
+ Electric motor loss,
+ Transmission and distribution losses.
+ Loss of air compressor.
+ Loss of gas tank.
+ Pipe and valve losses.
+ Used pipe losses

3.Common causes for reduced air flow:

+ Air leakage on pipes
+ Using too much air compared to the original design
+ Decreasing air compressor productivity

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Mr : Phu Nguyen

 
                                                                                                               
Minh Phu provides maintenance and repair services for air compressors, in addition Minh Phu also provides spare parts for air compressors with high quality at reasonable prices. For further information, please contact (+84)919 23 28 26. Sincerely thank you for your interest and your trust of our service. Why should compresed air loss be concerned?

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